sillyshark's Fursuit Making Process
Posted: Mon Apr 06, 2026 2:56 am
Hi y'all!!
After going to FE2026, I made an ambitious oath to finish my foam fursuit base before I move out of my dorm on May 1st. He'll be my first fursuit ever, and I WILL finish it no matter what.
A bit about me, though: I'm an elite Tetris player, and I'm studying Architecture at the University of Toronto. I have a bit of model making experience (laser cutting, 3D printing but not with TPU, using Rhino and Grasshopper), but I've never sewn ever. My other hobbies include speedtyping, speedcubing, and speed Tetris.
My fursona's name is Niko. He's a kemono shark, and here's a super old ref sheet of him. (I keep procrastinating on starting a new one with more details and a back view - I wanna make him Tetris themed too!)

So after a bit of research, I got some 1/2" and 1" thick upholstery foam nearby at Scarborough for $25 CAD. I don't know if that's a steal, but they're HUGE sheets of foam (about 42" by 72") with a few tears on one side since I suck at handling materials. Shoutout to my dad for finding this legendary place, if you're in the Greater Toronto Area I highly recommend checking this place out: https://qualityfoamandmattress.com/
I took public transit (GO Train) to get the foam to my dorm. Luckily it didn't deform that much when I unrolled it, but some people were suspicious of what was inside.

Here are the sheets sitting on top of two wardrobes (didn't bring the entire 1/2" sheet). We have notoriously bad ventilation for some reason, so it may catch a bit of dust in the meantime.

Now something that most fursuit tutorials didn't cover: since I wear glasses, it was really difficult to make a bucket head that fits me. I faceplanted myself onto a rectangular 1/2" sheet, then traced my glasses and estimated the rest of the dimensions for my nose and mouth. I'm thinking of gluing another 1/2" sheet that's slightly wider to that sheet with more natural eye cutouts, and I know a 1" thick bucket base might get a little bulky and less ventilated, but I think I'd prefer a big head anyways.

Say hi to my shark, Jared!
To end off the day, I made some fursuit eyes! Basically I just lofted a bunch of curves together and made it look nice with a little bit of filleting the edges. I have no clue how big they should be, but I'll revise and resize them once I glue my bucket base together. I actually don't have hot glue at the moment, I have some leftover WeldBond from my architecture projects but I don't trust it with the limited foam I have.

Here I prefer the left eye model using the same curves as last image, but I don't know if that's standard for kemono suits. On the right is another alternative with smoothed out corners, which one do you guys prefer?

Anyways, that's all. See you guys after my exams (got an essay and a huge architecture project to finish off by Thursday)!
After going to FE2026, I made an ambitious oath to finish my foam fursuit base before I move out of my dorm on May 1st. He'll be my first fursuit ever, and I WILL finish it no matter what.
A bit about me, though: I'm an elite Tetris player, and I'm studying Architecture at the University of Toronto. I have a bit of model making experience (laser cutting, 3D printing but not with TPU, using Rhino and Grasshopper), but I've never sewn ever. My other hobbies include speedtyping, speedcubing, and speed Tetris.
My fursona's name is Niko. He's a kemono shark, and here's a super old ref sheet of him. (I keep procrastinating on starting a new one with more details and a back view - I wanna make him Tetris themed too!)

So after a bit of research, I got some 1/2" and 1" thick upholstery foam nearby at Scarborough for $25 CAD. I don't know if that's a steal, but they're HUGE sheets of foam (about 42" by 72") with a few tears on one side since I suck at handling materials. Shoutout to my dad for finding this legendary place, if you're in the Greater Toronto Area I highly recommend checking this place out: https://qualityfoamandmattress.com/
I took public transit (GO Train) to get the foam to my dorm. Luckily it didn't deform that much when I unrolled it, but some people were suspicious of what was inside.

Here are the sheets sitting on top of two wardrobes (didn't bring the entire 1/2" sheet). We have notoriously bad ventilation for some reason, so it may catch a bit of dust in the meantime.

Now something that most fursuit tutorials didn't cover: since I wear glasses, it was really difficult to make a bucket head that fits me. I faceplanted myself onto a rectangular 1/2" sheet, then traced my glasses and estimated the rest of the dimensions for my nose and mouth. I'm thinking of gluing another 1/2" sheet that's slightly wider to that sheet with more natural eye cutouts, and I know a 1" thick bucket base might get a little bulky and less ventilated, but I think I'd prefer a big head anyways.

Say hi to my shark, Jared!
To end off the day, I made some fursuit eyes! Basically I just lofted a bunch of curves together and made it look nice with a little bit of filleting the edges. I have no clue how big they should be, but I'll revise and resize them once I glue my bucket base together. I actually don't have hot glue at the moment, I have some leftover WeldBond from my architecture projects but I don't trust it with the limited foam I have.

Here I prefer the left eye model using the same curves as last image, but I don't know if that's standard for kemono suits. On the right is another alternative with smoothed out corners, which one do you guys prefer?

Anyways, that's all. See you guys after my exams (got an essay and a huge architecture project to finish off by Thursday)!










